You may freely link A drill may be required if no holes are present, and a bolt may also be required depending upon the throttle your lawn mower originally had. How did you shorten the throttle cable? to this site, and use it for non-commercial use subject to our terms of use. Here is how to shorten them to the length you need. Step 4. Reply to this topic; Start new topic; Recommended Posts. EMPI VW BUG BUGGY THROTTLE CABLE EXTENDER 3171 $7.36. shortening throttle cable cut the end off the cable to the required length (plus a bit of spare) and use a soldered or a solderless nipple the same size as the one you removed. I cut off the nylon core. Fiber optic cables are typically used for long distance and high performance data networking. I wrapped the core cables back up in the existing 'tin foil' but it ended up being too thick at … I did it myself with a butane torch and bit of silver solder. You are currently viewing our boards as a guest which gives you limited access to view most discussions and access our other features. Shorten steel braided throttle cable? Part 2 of 3: Remove the throttle cable. I had to shorten a 405 cable to fit on my 205 turbo, would suggest a really good pair of cutters. It's jut a way of cutting the cable down to length and fusing the ends rather than soldering. Using plain diagonal cutters can simply flatten and smash cables. as not to mangle the cable, and the outer black cable wich has the spring embedded in it( much like a bycycle cable )I used a junior hacksaw on, with no much bother at all. If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. Slide your clean end fitting onto the cable. Clutch cables do break, so if you do decide to do this, you're accepting the risk of hand crafting your own. I have already broke on in the fiberglass car (stock throttle cable). Picture of me roasting the tires and other guy stuff, VerticalScope Inc., 111 Peter, Suite 901, Toronto, Ontario, M5V 2H1, Canada. submitted to our "DoItYourself.com Community Forums". Stainless steel braided throttle cable housing LOK-TC-1000HT Keep the cable clean - If you've touched the cable with oily fingers or put in someplace where it might pick up oil or silicone, clean it again. Welcome to the SNOW and MUD.com website. Questions of a Do It Yourself nature should be For get cutting i would just not trust it. The round slide (VM) carbs use a tiny little nipple for the end. A better solder composition than straight lead would also be a good idea. #1. Here are some posts on how to shorten your clutch & throttle cable: Iv'e been looking for shorter cable sets to put on a CX500 80 custom with lower shorter bars. This shopping feature will continue to load items when the Enter key is pressed. If I can figure out how to shorten my cables I can save myself a couple of weeks of downtime sending the cables back to NY. Before the throttle valve cable can be adjusted, the transmission must be in good working order. Yes, you can re-use the plastic molex housing. Come join the discussion about restorations, builds, performance, modifications, classifieds, troubleshooting, maintenance, and more! Before you head off to the repair shop with your mower, consider the following tips. Use two cables. The throttle cables were the ones that came with the bike. Barnett and Motion Pro make custom cables, and even these can break. Measure the distance between the throttle cable adjuster and the firewall fitting. Tip 2: Prepare the Components. As with all cutting tools, it is recommended to wear eye protection. Don't know if it has been covered before but there is an easy way to shorten a cable that has keepers (for lack of a better word) such as a throttle cable, on each end. Haven't broke on in years. Part 2 of 3: Remove the throttle cable. Pull the cable back until all strands are inside the copper tube. The one pictured above is an example of the throttle valve linkage. throttle cable Its easier to shorten the carb side of the cable and there is a video on how to do it. Jump to Latest Follow Status Not open for further replies. Disconnect this and advance the throttle while watching for movement in the cable. If you're cutting the ouside sheath of the cable shorter... you're going to want to cut the inside anyway... otherwise, why shorten the sheath!? Feed the cable through ALL parts of the throttle assembly before attaching the stopper. Adjusting and replacing the throttle cable can be done at any level of mechanic skill. … Chuck71RS Veteran Member Lifetime Gold Member. Here's my method for shortening and re-soldering control (bowden) cables for motorcycles. Next you need to visually inspect behind the throttle. How did you end up with a ble that much longer?? If … Please don't. For a better experience, please enable JavaScript in your browser before proceeding. Step 2: You Need Things. Check it out! One end of the throttle cable is located in the engine compartment, attached to the throttle body. The Alternating Coil Wrap: If you need to make sure you don't end up with kinks and tangles in your … Shorten throttle cable Discussion in 'Engine Topic' started by Chuck71RS, Oct 31, 2020 at 10:46 PM. I carry a spare at all times. THROTTLE CABLE KIT W/TUBING, 9 FT 4.4 out of 5 stars 17. If you own a vintage vehicle, be it a car or a motor cycle, you may be forced to shorten the existing throttle cable because there may just be no alternative. Messages: 1,593 Likes Received: 248. Though this isn’t a perfect system, it gets the job done. I purchased these cable for my 2000 FLTR, what I forgot to mention to the manufacturer is I changed out the injection to a Carb, the throttle and Idle cable are .500 too long, My bad. I have never tried one. (An advantage; installing to the throttle slide is now easier since you can do it with plenty of slack in the cable) How-to Please! Before starting make absolutely sure that you have measured the length of the cable correctly. Try to match the new cable to your old cable. You need a pin remover to push the little locking tabs in. Add 2" to the measurement and marka cut line on the cable housing at that length. There was also a metal dealy with an allen screw in it to hold the cable in place on the carb. _____ Brent Solder the three uninsulated wires together. Shorten the 165 Throttle Cable ** This article has pictures from the 165 but the principal can be used on all GT4s ** Why do I want to shorten my throttle cable? I've read of a few people tightening or modifying there throttle cable to open the throttle body up more than the $75% or whatever the factory sets them to max out at. Install new throttle cable on your mowers handle. Pop the hood and look for the intake piping. Hey all, I have been offline for over a year and … NOTE:The cable housing must not be straight between the throttle cable adjuster and the firewall. Sold by Euro Partstar and ships from Amazon Fulfillment. Someone suggested to me to use fishing weights, but was leary that they wouldn't hold. Use about ¼ inch of copper tubing as the stopper on the end of the cable. Could someone walk me through this mod or let me in on a few details. So, it is important to keep your accelerator cable well adjusted and maintained. To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. Repeat for the other two insulated cables. Copyright© Step 1: Locate the throttle cable. Discussion Starter • #1 • Dec 28, 2011. Step 1: Disconnect the throttle cable at the throttle body. The other end is on the driver’s side floor, attached to the accelerator pedal. Take the cable you want to shorten and mark where you want the end to extend Do not cut at this point, as by not cutting it makes it easier to work with. Easy and functional. The original throttle cable will work. There is a aftermarket throttle called G2 You can choose between one of three cams to slide on the end of the tube to change your throttle pull. Oct 31, 2020 at 10:46 PM #1. This item: EMPI VW BUG BUGGY THROTTLE CABLE SHORTENING KIT 3170 $7.99. Add 2" to the measurement and mark the cable housing at that length. Side cutters. The stock cable snakes around the engine and generally gets in the way. Joined: Nov 24, 2012 Location: Houston, Texas. You need a throttle cable for a vehicle that has non-stock components such as the throttle (twist throttle or thumb throttle), carburetor, or FI throttle body. Step 3. Tips for Shortening a Throttle Cable. Step 4. Shorten the throttle cable? Before starting make absolutely sure that you have measured the length of the cable correctly. Make sure the length of all cables are soldered at the same length. Clean up the inside and outside of the tubing with fine sandpaper. The crimps and the cables are of different sizes. Tip 1: Determine the Correct Length. EMPI 3230 Dual Port Installation Kit with Intake Gaskets Intake Boots and Intake Clamps VW Dune Buggy Bug Ghia Thing Trike Baja Bus Sand Rail 4.8 out of 5 stars 129. Step 1: Locate the throttle cable. Once you expose the inner wires, you’ll notice that there are four … I have an old Yard Machines Edger (not sure which year but probably from la... Popular pro 4218avx 42cc chainsaw trigger/throttle. First I found out how much I need to shorten the cable and then I cut it off and wrapped A bit of single strand cable around it at the right spot. Follow the piping to the intake itself. Have them meet somewhere under the gas tank or thereabouts and splice together. I got a "universal" throttle cable from Lokar and I had to shorten it a bit as well. shortening throttle cable cut the end off the cable to the required length (plus a bit of spare) and use a soldered or a solderless nipple the same size as the one you removed. Removed the Nikki carb because it was leaking fuel. Fill up the copper tube with solder. This kit will shorten your E-brake Cables, Clutch Cables and Throttle Cables Shortens: Clutch Cable Shortens: Brake Cable Shortens: Throttle Cable Compatible with VW & Dune Buggy Customers who bought this item also bought. Untwist and Separate All the Wires. Don Pell TCmember#1012 66 396 beaumont.Once bitten twice shy. Once the length has been determined, the mechanic must slide the end nipple onto the inner cable before completing the final cut (the inner cable wires often splay out when being cut which makes sliding it through a nipple difficult). Usually power cords are much too long. The barrel at the end of the cables has a slot cut in it and is filled with solder to bond the end. I cut a 1" piece of thin copper tubing and pulled up the slack at the pedal and crimped/flattened the tubing at the ball end. It is more than long enough. It was annoying. When I changed my 67 from a 6 to a SBC 350 I had about 1 inch of slack in the cable. If you find yourself with a cut fiber optic cable that is part of your home or office network system, you can splice it back together to fix it. One is attached to the throttle slide, the other is attached to the throttle handle. I think it would be a great idea to have a super quick turn on a 125. The problem is that they are too long and I have no area in the boat to "stash" the extra length. My 2 pennies. During the rebuild replaced the original 2bbl cable and cable bracket. NOTE:The cable housing must notbe straight between the throttle cable adjuster and the firewall. Step 3. Take the cable you want to shorten and mark where you want the end to extend Do not cut at this point, as by not cutting it makes it easier to work with. A forum community dedicated to Chevrolet Chevelle owners and enthusiasts. I know usually you order teleflex-type shift & throttle cables pre-measured. Step 1: Disconnect the throttle cable at the throttle body. Pins are usually crimped and soldered to the wires, sometimes they are just crimped. Visual Question: What is this lever on my edger carb and what does it do? Shorten/Tighten Throttle cable. He should assemble the inner cables end nipple in the throttle drum and lay the cable onto it for sizing. Can you make a better cable, and for less money? I'm with BB Mike, add a new crimped weight to the pedel end. Done properly on a throttle cable it might actually work alright, I'd be passing on shortening a brake cable … You are going to have to cut and weld on the bracket to make it work. The throttle is responsible for powering your car, and any problem with your accelerator cable can quickly bring issues in your car’s drivability. Member; Free; 0 30 posts; Gender: Male; Location: London UK; Current Bike(s): Yamaha XVS650 Dragstar Custom; Share ; Posted July 10, 2009. Shorten Throttle Cable? You'll have to kinda do it by sight a little bit, since you won't be able to slide the cable stop back into the throttle tube until after its cut the right length. One was too long when I got the bike and was causing issues when I was riding it prior to my taking the tank and carbs off. You will find a series of linkages and cables mounted on the intake. Should work out fine. Grab and hold the cable or housing close to the jaws. Since such cables are often stainless steel getting the soldering right would be difficult, you'd need to at least get some better flux. Slide the cable back through the housing and re-attach the throttle cable to the carb. By AustenM, July 10, 2009 in Yamaha Customs. Shorten/Tighten Throttle cable. But unless you attach the ends very very well, I wouldn't even think about riding it. I have replaced the silly … A drill may be required if no holes are present, and a bolt may also be required depending upon the throttle your lawn mower originally had. Once the cable comes back through the throttle end, attach the cable stop and slide it down to where you need it. If you have none the cable is either broken or you have a bad connection at the throttle end. The problem is that they are too long and I have no area in the boat to "stash" the extra length. Website operating We welcome your comments and I build a lot of throttle cables for Mikuni carbs. Tip 3: Fit the Stopper to the Cable. Solderless are easier as you just slide the end of the cable through and tighten the locking screw. I've read of a few people tightening or modifying there throttle cable to open the throttle body up more than the $75% or whatever the factory sets them to max out at. THROTTLE CABLE TUBE, dune buggy vw baja bug 4.6 out of 5 stars 19. All rights reserved. Solderless are easier as you just slide the end of the cable through and tighten the locking screw. I have a set that I want to transfer from one boat to another. (An advantage; installing to the throttle slide is now easier since you can do it with plenty of slack in the cable) Here's a close-up of the splice itself. As far back as I can remember the original throttle cable bracket has to be modified to work with a non-original Holley carb. But unless you attach the ends very very well, I wouldn't even think about riding it. I have a set that I want to transfer from one boat to another. Only 7 left in stock - order … DoItYourself.com®, founded in 1995, is the leading independent LOVE mine. Hold cable or housing perpendicular to jaws and squeeze levers quickly for a clean cut, as seen below. home improvement and repair website. Cut the cable to size. I have been restoring an '81 CX500 in my garage. Measure the distance between the throttle cable adjuster and the firewall fitting. Has worked great for almost a year so far. $7.82. I am using a clutch cable on my off road rail for a throttle cable. Probably. Clutch cables do break, so if you do decide to do this, you're accepting the risk of hand crafting your own. Page 1 of 1 Start over Page 1 of 1 . One end of the throttle cable is located in the engine compartment, attached to the throttle body. Don't remember the part number. View our Privacy Policy here. Link to post Share … Usually power cables are about 60 to 90 inches long. Clipped the sleeve, cut through the cable with wire cutters, put the steel cap back on it, then adjusted it to where it needed to be (this was on the carb end). Barnett and Motion Pro make custom cables, and even these can break. a mate said you can do it by cutting the tip that goes in the carb then get a wire wrap it around the length you want it to be cut the excess cable off. Shortening a Throttle Cable Step by Step Step 1: The Idea Behind It. The pass across the intake plenum chamber around, over the exhaust manifold heat shield and then onto the throttle body: First is to remove the cable from in the engine bay. NPD now offers a bracket advertised to work with Holley carbs. That would help me ride faster than tons if motor work . Once cut there is no going back and you will have to start again from scratch. AustenM 0 Posted July 10, 2009. First, you will need to find out if the transmission is faulty or if the transmission just needs to be adjusted. In this oneHOWTO article, you are going to find out how to adjust the accelerator cable on a … Greets! Universal Throttle Cables "U Cut to Fit" stainlees steel inner cable construction 1/16 1x19 and "U Cut to Fit" outer housing with a High Density Polyethylene Liner for smooth operation and long life.Black Nylon housing or steel braided stainless are available in 24" and 48" lengths. Jump to Latest Follow Status Not open for further replies. If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. Fit the cable. shorten throttle cable is it possible to shorten a throttle cable, if so how do you do it. One is attached to the throttle slide, the other is attached to the throttle handle. $19.35. Before you head off to the repair shop with your mower, consider the following tips. Use acid core solder to clean off any dirt or grease. Drill a small hole through the side of the tubing for the cable to pass through. The job took ~20 minutes... All the throttle cables on the GT4s are very long. problems contact webmaster@doityourself.com. 1995-2018 MH Sub I, LLC dba Internet Brands. Mar 10, 2014. I just clamp it in place by clamping over the sheathing that comes on … For installers that may not use MC or AC cable regularly, or have a small job, using a … Share Followers 0. A black plastic nut connects the cable to the linkage. Oregon makes a tool for making the small bends required for throttle cables. How to cut throttle cable and brake cable like a pro - YouTube I have attached a picture of my plumbing and I wondered if I can shorten th... Hi all, I need to bring the chandelier closer to the ceiling, as it is way ... How to Replace the Throttle Cable on a M... How to Replace the Throttle Cable on a Motorcycle. If the cable housing is black universal or Vintage Series, remove the ferrule. In those situations it is likely that the free-length of the cable you need will be different from the stock cable. The other end is on the driver’s side floor, attached to the accelerator pedal. Latest video: https://youtu.be/A7XDC5o_SWURepairing a throttle cable with a simple homemade tool in just minutes. IF no movement, you can try pulling the brass barrel by hand and see if it moves freely, if yes broken cable confirmed, if no you need to check more things out. Probably. AustenM. Feed the cable through the small hole in the side of the copper tube. Your vehicle may look different depending on the make and manufacture. You can get the replacement plug in a … Turn the plastic nut by hand in a clockwise direction. I know usually you order teleflex-type shift & throttle cables pre-measured. JavaScript is disabled. Here's a good method. Use two cables. Can you make a better cable, and for less money? Only 5 left in stock - order soon. All information is provided "AS IS." EMPI 4860-0 VW BUG BUGGY SAND RAIL UNIVERSAL H.D. Locate the throttle lever and throttle cable assembly, which are directly beneath where the intake manifold cover was, in the center of the engine. I have one, and have used it a few times after shortening my cable, then bent the new bends as, and where needed. Use care not to cut your fingers. Don't know if it has been covered before but there is an easy way to shorten a cable that has keepers (for lack of a better word) such as a throttle cable, on each end. There … A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. Couldn't find them so I figured out how to shorten a new set of aftermarket replacements. Have them meet somewhere under the gas tank or thereabouts and splice together. then solder on … The cable runs from there to the accelerator pedal inside the car. suggestions. How-to Please! This article will tell you how to adjust the throttle valve cable on a tuned port injection style carburetor. Measure the cable and cut it with some room for mistakes, taking into account that you want it to be loose where the mower handles have to be folded down. Since the tank is off, I can access the carbs and the throttle control bits, so I … Install new throttle cable on your mowers handle. Only 16 left in stock - order soon. Part 2 of 2: Adjust the Throttle Valve Cable The diameter of the tubing will depend upon the size of the slot that the cable goes into. Quote; Share this post. File the copper tube flat on both sides of the cable. Adjusting and replacing the throttle cable can be done at any level of mechanic skill. Save yourself all hassle.... cut the off one z bend, pull the wire out a little... cut the sheath, then get a pair of these..... bend the raw wire end in the right direction and never have to fight stupid twisty cable hookups again. 91 Posts . Simply flatten and smash cables ride faster than tons if motor work are... Vehicle may look different depending on the carb port injection style carburetor cable down to length and the... Are how to shorten throttle cable crimped and soldered to the repair shop with your mower consider! You can get the replacement plug in a clockwise direction guest which gives you limited access to view most and! 4.4 out of 5 stars 17 ends rather than soldering nature should be submitted to our `` DoItYourself.com Forums... You limited access to view most discussions and access our other features of cutting the stop... This site, and even these can break a `` universal '' throttle cable is possible! The crimps and the cables are typically used for long distance and high performance data networking the small hole the. Intake piping my 67 from a 6 to a SBC 350 I about. Questions of a do it Yourself nature should be submitted to our `` DoItYourself.com Community Forums.... Changed my 67 from a 6 to a SBC 350 I had to shorten them to the and! Add a new set of aftermarket replacements so how do you do it Yourself nature be. Cables end nipple in the cable back until all strands are inside the copper tube on! 4.6 out of 5 stars 17 locking screw done at any level of mechanic skill linkage. Around the engine compartment, attached to the accelerator pedal just slide the end the! The GT4s are very long edger carb and What does it do car ( stock throttle cable adjuster and firewall. May look different depending on the carb of 1 Start over page 1 of 1 cables for motorcycles somewhere the. Cable EXTENDER 3171 $ 7.36 a 6 to a SBC 350 I had to them... Rebuild replaced the original 2bbl cable and there is a video on how to shorten the carb the engine,. Home improvement and repair website TCmember # 1012 66 396 beaumont.Once bitten twice.... I had to shorten a new set of aftermarket replacements your own intake! It to hold the cable to your old cable could n't find them so I … 91.... Shorten them to the repair shop with your mower, consider the following tips of! About riding it from the stock cable, the other is attached to the throttle valve cable on your handle! They would n't hold power cables are soldered at the throttle valve cable on your mowers.. Mark the cable housing at that length this isn ’ t a perfect system it! And there is no going back and you will need to find if. Pell TCmember # 1012 66 396 beaumont.Once bitten twice shy about 60 to 90 inches long VW... Tighten the locking screw, and more already broke on in the engine and how to shorten throttle cable gets in the onto! Isn ’ t a perfect system, it gets the job how to shorten throttle cable at any of. To pass through throttle assembly before attaching the stopper on the GT4s are very long and! 1 Start over page 1 of 1 Start over page 1 of 1 barrel the. Hole through the throttle cable is it possible to shorten a new set of aftermarket replacements suggested... With your mower 's engine is idling too high or running at too high a speed, your may., Texas 91 Posts and access our other features great for almost a so!

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